0 Cookie Img

Dry Mix Mortar Plant

Dry Mix Mortar Plant
Dry Mix Mortar Plant
Product Code : 10 Tons to 100 Tons
Product Description

Dry Mix Mortar Plant

Incorporated with modern features, we manufacture, supply and export a wide range of Dry Mix Mortar Plant. We have with us advanced technology, which enable us to manufacture wide range of mortar plants. Widely used in construction industry, our mortar plant is extensively used for mixing various construction materials such as sands, cement and chemical additives. Due to its major features such as easy installation, user-friendly functions and long operational life, our Dry Mix Mortar Plant is well recognized in the market.

Further Details:


What is Dry Mix Mortars

Dry Mix Mortars are construction materials mainly comprising of Cement, Sands and Chemical additives precisely weighed and mixed in a factory. This mix is termed as mortar and is packed in bags. Several types of MORTARS can be formulated in a dry mix plant.

Today where speed and time play an important part of any construction project DRY MIX MORTARS offer the perfect solution. Advantages are consistent quality, controlled inventory, savings in time and labour costs. 

Complete Automation based on PLC systems
The entire operations of our plants can be precisely controlled by a centrally located PLC electronic panel. Right from raw material storage to final finished product can be carried out by a single operator. Each stage of production, i.e. administration of formulas, entry of orders etc., is monitored and displayed. We also offer semi automatic control stations in cases where labor factors are not a constraint. Tailor made systems are offered depending on level of automation and investment available.

Mixers

The type of mixers installed in a dry mix plant controls the output and quality of the finished product. The specialty additives like polymers, cellulose, fibers, air entraining agents etc. have to be uniformly blended along the entire batch to obtain consistency in quality. The two types of mixers we offer are shown below

The Plough Type
The plough type mixer creates a fluidized effect whereby the mass is subjected to three dimensional mixing. Choppers are installed to create the fluidizing effect as well as to breakdown any agglomerates present in the batch. These mixers have a short mixing time and are power intensive.

The Ribbon Type
A conventional and reliable mixer which employs the use of helical ribbons to ensure multidirectional mixing of the mass. The mixing time is longer as compared to the plough mixer but the quality of mixing is as good. These mixers consume less power.

Paddle Type
A quick efficient mixer where mixing time required is less then 3mins/batch. Recommended for mixing of different solids having fine particle size and varying bulk densitites.

Conveying Elevators
S F ENGINEERINGWORKS offer various types of conveying elevator depending on the plant layout and site conditions such as screw conveyors, bucket conveying elevators, pneumatic conveyors and dense phase conveyors. All conveying systems are integrated and linked to the main plant electronically.

  • Bucket Conveying Elevator
  • Pneumatic Conveying
  • Belt Conveying
  • Screw Conveying

Packing Machines
We offer/recommend mortar packing machines and mortar packaging plant manufactured by reputed firms such as HAVER, BEUMER and CEL. Also recommended are locally manufactured machines for each case and we take complete responsibility for proper functioning of the equipment.

  • Additive Dosing
  • Bulk Bag Filler
  • Bag Dumping
  • Electronic Bagging Machine 2 Spout
  • Electronic Rot Packers 8 Spouts
  • Big Bag Filling Station
  • Bag Emptying Automatic Machine
  • Automatic Palletizing

  Silos Storage Plant
Silos for storage of sand, cement, minerals, fillers and additives are offered by us in cylindrical or rectangular designs. Silos with capacities ranging from 5 - 200 mt. are provided with filters, level indicators, aerators, pressure valves, dust collectors and vibrators as required. We also provide drawings for silos so as to be manufactured locally.

Sand Preparation Plant
Sand preparation plant offered by us comprise of the complete process right from sand washing plant, screening, conveying and drying. These plants are recommended in cases where the requirement of sand exceeds 100mt/day and where sourcing of graded, washed and dry sand is not available. Capacities offered range from 5 to 25mt/hr.

  • Sand Vibrating Screen
  • Sand Washer
  • Sand Dryer

Automation And Batching System
Intelligent Batching Systems
S F ENGINEERING WORKS offers complete solutions for automation using PC/SCAD and PLC working on windows platform. The sophisticated automation and instrumentation guarantees a high level of reliability along with a huge scope for value added enhancements and future add ons.

 

Advantages Of Using SFEW Intelligent Batching Systems
Intelligent

  • Automatic computation and correction of batches with auto in-flight technology resulting in faster batch cycles.
  • Trial and Error method eliminated from batch to batch.
  • Reduces wear and tear on valves and screws.
  • Batch Accuracy resulting in minimal wastage
  • Quick switch over to manual mode.
  • Increased production as weighing time is reduced.
  • Programmed recipe management
  • Instant alert due to malfunction
  • Online tutor for online troubleshooting
  • Bin/Silo swapping facility for continuous production
  • Auto in-flight ensures consistent quality
  • Programmable material loading by time/weight method
  • Tail discharge allows splitting discharge to mixer in two steps.
  • Batching sequence allows deciding and defining the preferred sequence for dosing.
  • Watt meter interface enables to judge the proper mixing before discharge.
  • Multilevel access coded and independent passwords.
  • User and date of mix design for reference.
  • Audit trial logs all user access information.
  • Hold mode start up incase of power failure.
  • Production and inventory data management
  • Information retrieving facility.
  • Reports can be printed in pdf; xls etc can also be exported to SAP, ERP, etc.
  • Windows based for easy navigation.
  • Inbuilt online audio visual tutor with trouble shooting guide
  • Mimic on control panel
  • Desk type cabinet with tabletop PC and Printer.

 We manufacture complete plants for the production of Dry Mix Mortars and Plasticizers. We offer the entire range of services starting from raw material selection right upto manufacture of the finished product. What is Dry Mix Mortars Dry Mix Mortars are construction materials mainly comprising of Cement, Sands and Chemical additives precisely weighed and mixed in a factory. This mix is termed as mortar and is packed in bags. Several types of MORTARS can be formulated in a dry mix plant. Today where speed and time play an important part of any construction project DRY MIX MORTARS offer the perfect solution. Advantages are consistent quality, controlled inventory, savings in time and labour costs. Complete Automation based on PLC systems The entire operations of our plants can be precisely controlled by a centrally located PLC electronic panel. Right from raw material storage to final finished product can be carried out by a single operator. Each stage of production, i.e. administration of formulas, entry of orders etc., is monitored and displayed. We also offer semi automatic control stations in cases where labor factors are not a constraint. Tailor made systems are offered depending on level of automation and investment available. Mixers The type of mixers installed in a dry mix plant controls the output and quality of the finished product. The specialty additives like polymers, cellulose, fibers, air entraining agents etc. have to be uniformly blended along the entire batch to obtain consistency in quality. The two types of mixers we offer are shown below The Plough Type The plough type mixer creates a fluidized effect whereby the mass is subjected to three dimensional mixing. Choppers are installed to create the fluidizing effect as well as to breakdown any agglomerates present in the batch. These mixers have a short mixing time and are power intensive. The Ribbon Type A conventional and reliable mixer which employs the use of helical ribbons to ensure multidirectional mixing of the mass. The mixing time is longer as compared to the plough mixer but the quality of mixing is as good. These mixers consume less power. Paddle Type A quick efficient mixer where mixing time required is less then 3mins/batch. Recommended for mixing of different solids having fine particle size and varying bulk densitites. Supporting Equipments Sand Dryer Electronic Roto Packer 8 Spouts Bulk Bag Filler Sand Washer Additive Dosing Pneumatic Conveying System SILOS & Conveyors Dry Separation Screener Automatic Palletizing Screw Conveyor Big Bag Filling Station Bag Emptying Automatic Machine Solid Handling Weighing & Batching our plants are designed around local market conditions and tailored to suit our customers financial requirements. We assist our customers in all matters concerning dry mix technology, right from the selection of raw materials to product formulations that are tailor made to suit market conditions. Each request is carefully studied and innovative methods are employed right from STORAGE-CONVEYING-BATCHING-MIXING-To-PACKING. Our Engineers and Chemists combine years of experience to offer only the best both in formulation as well as manufacturing technology. The plants are designed to manufacture products which meet the competition head on. Infrastructure The turnkey manufacturing unit at S F ENGINEERING WORKS is equipped with state-of-the-art machinery and fabrication equipment. A team of highly skilled professionals and qualified engineers takes care of over 90% of our jobs. Each stage of manufacture is closely inspected for quality and workmanship. Quality Assurance Plants and machines manufactured by us are based on proven technologies presently operating successfully, in India and Overseas. Hence, there is no delay in commissioning of plants & machinery manufactured by us. We guarantee 100% hassle free production, from day one of commissioning.

Contact Us

SHANTA INDL. ESTATE, SHED NO-1, BEHIND DODHIA PETROL PUMP, W.E. HIGHWAY, KASHIMIRA-MIRA ROAD, Mira Bhayandar, Maharashtra, 401104, India
Phone :91-22-28457239/28457240/28459899/28457241